Najlepsze podcasty z kategorii: Lean Manufacturing (2025)

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Inside the Lean Healthcare Accelerator Experience: Japan Insights with Dave Fitzpatrick 26:59

1d ago26:59

26:59

My guest for Episode #527 of the Lean Blog Interviews Podcast is Dave Fitzpatrick, co-founder of Zenkai Improvement Partners and a 30-year resident of Japan. Dave brings a unique perspective as a Canadian Lean practitioner who has worked extensively in both manufacturing and healthcare, guiding international leaders on immersive study experiences t…

1
Why We’re Not Typing SOPs Anymore | Lean Built - Manufacturing Freedom E93 54:16

9d ago54:16

54:16

Today we talk practical applications of lean manufacturing, including smarter air management for CNC machines, efficient shipping workflows, and the role of AI in documenting standard operating procedures. Andrew shares the highs and lows of integrating his new Matsuura—complete with GoPro hacks, networking woes, and the importance of psychological…

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Matsuura MX Update: Why We Chose It, How It’s Going, and What We’ve Learned | Lean Built - Manufacturing Freedom E92 32:01

16d ago32:01

32:01

In today’s solo episode, Andrew goes deep on the new Matsuura MX installation at Henry Holsters. He answers key questions about why they chose the MX over the MAM series, the tooling strategies they’ve implemented, and how they’re deciding which parts transition from the Brother machines to the new five-axis setup. He discusses the pros and cons of…

1
Why Smart Owners Get Their Hands Dirty | Lean Built - Manufacturing Freedom E91 48:30

23d ago48:30

48:30

Jay and Andrew discuss the value of getting your hands dirty—and how doing so can give you fresh eyes on your business. Jay shares what it’s been like stepping back into a department he hasn’t worked in for years, spotting process drift, and rediscovering the satisfaction of lean improvements. Andrew relates his own experiences revisiting old stati…

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Modular Mayhem: What Holsters Teach Us About Lean Manufacturing | Lean Built - Manufacturing Freedom E90 46:00

1M ago46:00

46:00

Andrew leads Jay through the surprisingly complicated world of modular pistols—and what it can teach us about running a lean, efficient shop. What starts as a chat about concealed carry and SIG’s infamous P365 series turns into a full-blown deep dive into systems thinking, SKU overload, and why bad product naming can crush your workflow. Andrew unp…

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Leading Lean for Profitable Growth: CEO Bill Canady on Driving Business Transformation 56:49

1M ago56:49

56:49

My guest for Episode #526 of the Lean Blog Interviews Podcast is Bill Canady, a seasoned global business executive, U.S. Navy veteran, and current CEO of Arrowhead Engineered Products. Bill has led over 30 operating companies and thousands of employees across the industrial and consumer products landscape. Formerly CEO of OTC Industrial Technologie…

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Other People’s Lead Times Are Killing Me | Lean Built - Manufacturing Freedom E89 1:01:25

1M ago1:01:25

1:01:25

Andrew and Jay get real about one of the biggest headaches in the shop: waiting on other people. Whether it’s parts, processes, or just plain slow responses, Other People’s Lead Times (OPLT) can absolutely wreck your schedule. They talk through the tension between outsourcing and staying lean vs. trying to control the whole process. Would Henry-For…

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Improv and the Art of Listening | Lean Built - Manufacturing Freedom E88 53:50

1M ago53:50

53:50

Andrew and Jay dive into lessons from an improv-based leadership workshop—like how body language and silence shape communication. They explore “last-letter listening,” a simple but powerful game to build better habits in conversations. Then the discussion shifts to process drift, shop floor improvements, and the ongoing battle between order and ent…

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Stop and Fix: Building a Culture of Lean Accountability | Lean Built - Manufacturing Freedom E87 31:57

2M ago31:57

31:57

How do you maintain lean principles when things are temporary? From setting up makeshift workstations to dealing with process drift and forgotten improvements, Andrew and Jay discuss the cost of cutting corners ... even in short-term production. You’ll hear real-life shop floor stories about mislabeled kits, cracked lenses, and the subtle erosion o…

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From Noise to Knowledge: Embracing Data-Driven Leadership - Christopher R. Chapman 59:02

2M ago59:02

59:02

My guest for Episode #525 of the Lean Blog Interviews Podcast is Christopher R. Chapman. He's an experienced agile coach and consultant with a background in software development and agile transformation. Episode page with video, transcript, and more Since founding Derailleur Consulting in 2010, he has guided teams and leaders in adopting agile fram…

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Shipping Woes & Business Wins: A Lean Approach to Logistics | Lean Built - Manufacturing Freedom E86 46:25

2M ago46:25

46:25

When your entire shipping process is disrupted by a black hole of lost packages, what do you do? In this episode, we dive into a real-world shipping and fulfillment crisis, as a USPS hub in Indianapolis fails to deliver—literally. With potential for lost orders, frustrated customers, and rising costs, Andrew breaks down how his company pivoted thei…

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John Willis on Deming's Journey to Profound Knowledge in IT & DevOps 1:00:08

2M ago1:00:08

1:00:08

My guest for Episode #524 of the Lean Blog Interviews Podcast is John Willis, an accomplished IT management expert with over 45 years of experience. His extensive body of work includes contributions to Deming's Journey to Profound Knowledge and co-authoring The DevOps Handbook. See video, transcript, and more Hosts a podcast that I was recently on,…

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Surviving the Install: The High-Stakes World of CNC Machine Setup | Lean Built - Manufacturing Freedom E85 43:52

2M ago43:52

43:52

Installing a new CNC machine isn’t for the faint of heart, and in this episode, we dive into the process of rigging and setting up the Matsuura MX420 PC10. From nerve-wracking moments with teetering machine parts to the surprising role color plays in a shop environment, Andrew and Jay share firsthand experiences from the world of machining. Plus, w…

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The Decision-Making Hack That Frees Up Time | Lean Built - Manufacturing Freedom E84 50:24

2M ago50:24

50:24

Jay and Andrew unpack the concept of “Ask for No, Don’t Ask for Yes,” a strategy that flips traditional decision-making on its head. Inspired by this article from Dan Moore, they discuss how shifting from seeking approval to assuming action can streamline workflows, eliminate bottlenecks, and empower teams to make decisions with confidence. They al…

1
Smart Failure vs. Dumb Failure | Lean Built - Manufacturing Freedom E83 48:33

3M ago48:33

48:33

In this episode, we dive deep into the value of failure—yes, failure—as a crucial tool for growth and success. Jay and Andrew discuss the difference between smart failure vs. dumb failure, how to create core values that actually shape company culture, and why embracing mistakes (the right way) leads to continuous improvement. They even have a frien…

1
Innovating Patient Safety: Mike Eisenberg Discusses Healthcare Technology and Trust 48:26

3M ago48:26

48:26

My guest for Episode #523 of the Lean Blog Interviews Podcast is Mike Eisenberg. He's been a filmmaker since 2010 with his production company, Tall Tale Productions, after completing his B.A. in Journalism at Marietta College in Ohio. Episode page with video, transcript, and more Mike’s father, Dr. John Eisenberg, was a leader in national patient s…

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The Art of Hiring: Finding the Right Fit Without Micromanaging | Lean Built - Manufacturing Freedom E82 46:30

3M ago46:30

46:30

What’s harder—your first hire or your tenth? In this episode, Jay and Andrew discuss the growing pains of hiring, when to trust your gut, and how to build a hiring process that works. They break down lean manufacturing principles, why “busy” doesn’t mean productive, and how reducing waste can create a healthier, more profitable business.…

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Bridging the Communication Gap in Lean: What We Can Learn from Journalism with Jacquie Maupin 44:30

3M ago44:30

44:30

Episode page with video, transcript, and more My guest for Episode #522 of the Lean Blog Interviews Podcast is Jacquie Maupin. She joins the podcast to discuss her upcoming workshop at the Healthcare Systems Process Improvement Conference (HSPI) hosted by the Society for Health Systems. She and her co-presenter, Lauren Todd from HCA Healthcare, wil…

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No Questions? No Job! Why Incurious People Are Bad Employees | Lean Built - Manufacturing Freedom E81 57:09

3M ago57:09

57:09

In this episode, Jay shares key takeaways from his visit to Gimbal Automation, giving us a behind-the-scenes look at innovation in action. We break down why job candidates who don’t ask questions can be a major red flag, and we dive into the pitfalls of the pre-order trap—why taking money before your product is truly ready can backfire. Plus, Andre…

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Hack Your Business With Automation, Routine, & Memory | Lean Built - Manufacturing Freedom E80 45:28

3M ago45:28

45:28

In this episode, Jay and Andrew geek out on the power of routine, why structured days fuel creativity, and how memory palaces can turn you into a mental wizard. Plus, Jay shares a hilarious (and frustrating) story about a packaging company that somehow managed to ship his product back looking like it survived a battle. And Andrew explains why autom…

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SHOT Show 2025 Debrief | Lean Built - Manufacturing Freedom E79 19:06

4M ago19:06

19:06

In this solo debrief, Andrew talks about his experiences at SHOT Show 2025, sharing reflections on industry trends, the rising costs of Vegas, trade show logistics, connecting with industry peers, the value of focused networking, and more.Autor: Henry Holsters and Pierson Workholding

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Loathing Las Vegas (Or How I Learned To Stop Worrying and Love The Trade Show) | Lean Built - Manufacturing Freedom E78 50:07

4M ago50:07

50:07

Andrew is headed to the SHOT Show, so he and Jay dive into the ins and outs of trade show culture, including the fascinating interplay between established giants and ambitious startups. Later they discuss balancing standardization with customization, and when it’s worth going the DIY route versus opting for factory solutions. Plus, hear their takes…

1
Buy The Machine, Buy The Culture | Lean Built - Manufacturing Freedom E77 56:44

4M ago56:44

56:44

Andrew and Jay kick off 2025 with a wide-ranging conversation about everything from the history of urban neighborhoods and local governance, navigating customer expectations, managing inventory, and handling unexpected crises like power outages. We also dive into the importance of aligning with vendors, and the intricacies of new machine installati…

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Shop Insights with John Saunders| Lean Built - Manufacturing Freedom E76 33:53

4M ago33:53

33:53

Andrew sits down with John Saunders of Saunders Machine Works for a candid discussion about their John's visit to Andrew's shop, lessons in lean manufacturing, and the challenges of running a small business.Autor: Henry Holsters and Pierson Workholding

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Lessons from 2024 and Exciting Ventures for 2025 | Lean Built - Manufacturing Freedom E75 40:53

5M ago40:53

40:53

As 2024 wraps up, Andrew and Jay reflect on the year. They discuss lessons learned in 2024, and how they're preparing for industry shifts in 2025. Plus Jay reveals an exciting new diversification venture in the tiny home industry, Piccola Tiny Homes, and how lean principles are transforming this space.…

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The 5-Step Innovation Process | Lean Built - Manufacturing Freedom E74 26:18

5M ago26:18

26:18

Jay goes solo, discussing the challenges and triumphs of launching Pierson's latest product, walking listeners through the “Musk Algorithm”—a five-step framework for process creation and optimization: 1. Question assumptions and requirements. 2. Delete unnecessary components. 3. Optimize processes. 4. Accelerate production. 5. Automate intelligentl…

1
Gemba Claus is Comin’ to Town! [Song] 1:11

5M ago1:11

1:11

Here's a musical holiday treat for my regular Lean Blog readers and podcast listeners, a song parody, originally released in 2009... remastered a bit in 2022. https://www.leanblog.org/2022/12/gemba-claus-comin-town-song/ Gemba Claus is Comin' to Town Lyrics by Mark Graban Performance by Steve Sholtes Oh, you'd better watch out You'd better kaizen Y…

1
5-Axis CNC Showdown: The Machine That Won the Day| Lean Built - Manufacturing Freedom E73 44:28

5M ago44:28

44:28

The big reveal: Andrew finally shares which 5-axis CNC machine he chose and why it outshone other strong contenders (you’ll have to tune in to find out which one made the cut). Along the way, we dive deep into the decision-making process for major shop investments, offering valuable insights for anyone facing similar choices.…

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Bonus: Preview of Mark Graban's AME Australia "Road Show" in 2025; Improving the Way We Improve 37:03

5M ago37:03

37:03

Welcome to this bonus session of the Lean Blog Interviews Podcast, originally recorded as a LinkedIn Live event! In this conversation, I partnered with Rebecca Michalik from AME Australia to discuss my upcoming workshops in Australia and New Zealand in March 2025. Episode page with video, transcript, and more We’ll dive into key themes like psychol…

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Craftsmanship, Innovation, and Lean: From Electric Bass Design to Everyday Efficiency | Lean Built - Manufacturing Freedom E72 1:07:05

5M ago1:07:05

1:07:05

How about something a little different? Andrew and Jay take a detour through the world of craftsmanship, innovation, and efficiency by way of music. They discuss the evolution of electric bass designs, the nuances of machining and guitar manufacturing, and how lean principles can be applied not only to manufacturing processes but also to everyday l…

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Daily Management, Strategy Execution, and Lean Leadership with José Ferro 57:04

5M ago57:04

57:04

My guest for Episode #521 of the Lean Blog Interviews Podcast is José R. Ferro, PhD, a Senior Advisor with the Lean Enterprise Institute and the Founder and President, Lean Institute Brasil. Episode page with video, transcript, and more By founding Lean Institute Brasil in 1999 to disseminate the principles and practices of lean thinking to Brazili…

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Sales That Don't Cheapen Your Brand | Lean Built - Manufacturing Freedom E71 49:38

5M ago49:38

49:38

This week, we dive into the madness of Cyber Monday, Black Friday, and the whole crazy sales season. Ever wondered if discounts are really worth it? We’re talking about the psychology of sales—why free stuff beats discounts, how to build customer loyalty (shoutout to Gary Vee and John Taffer), and why one of us is over Black Friday sales. We also s…

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